flexo printing quality

Therefore when ink buildup is noticed, the plates need to be cleaned because it can cause press downtime. Flexography, or flexo, has moved to the forefront of popular printing methods, with its . Currently, the Asian market is jumping onto this development, and we are also seeing several European-manufactured printing machines installed in Asia. Such a print must be made under standard printing conditions with a printing device following the flexo principle. We have extensive print and embellishment capabilities, which our experienced representatives would be happy to discuss during an expert consultation. Flexo printing has become very attractive to brands all over the world. Most likely causes: Too much pressure pushes ink out because it has no other place to go. AVT proudly offers a cutting-edge combination of superior vision technologies to deliver the highest level of process control and quality assurance for flexo. Ink buildup can be seriously detrimental to the print quality. There are two major causes for this development: First, tighter legislation bans the use of toluene in India and elsewhere in Asia, meaning gravure printers must change the traditional way of printing to use toluene-free inks (or move to flexo). Download our free guide to find out how to Esko helps you with the production of high quality flexo printing plates. Esko offers both hardware and software to produce flexo plates for a wide range of applications. The problems we faced 10 years ago, such as dot bridging and the halo effect, do not exist anymore in high-quality flexo printing. Probably the two best advantages of flexo printing are the quality … By using this website, you are agreeing to our, inspection solutions for the pharmaceutical industry, Customizable sensitivities in Regions of Interest. If you know the letterpress printing method, you will notice that flexo printing is more of its advanced version because of the same rapid speed rotary functionality. MPS. Flexographic Printing - Axcyl Flexo Plate Mounting Sleeves ... Dimensional stability of sleeve is essential to guarantee high quality & consistent printing. The development in all areas of packaging printing has been swift, which offers new possibilities to printers. Operator Focused, Results Driven. AVT offers superior vision technology that delivers the highest level of process control and quality assurance for flexo production processes. Advantages of flexo printing. Flexible Printing Plates In this case, printing “plates” are thin sheets of polymer material , laser engraved with an image of your digital artwork. Flexo printing has been improving over the years. Our business has built an enviable reputation for high quality flexographic printing and Skymark never relents in its search for innovation and excellence. During the last decade, we have seen many products moved from gravure to flexo. Traditionally, packaging printers have held gravure printing as the standard to which they compare everything else. These benefits are further extended by AVT’s workflow, archiving, and report options, which allow the automated tracking of quality for every roll, at every stage of printing and finishing. Flexo printing is unique because it adapts well to different materials (like our own EF multisubstrate flexo press that prints on thin film, paper, cartonboard, shrink sleeves, inmould, lamitube and flexible packaging) and can use a wider range of inks, including water-based inks and UV inks. This condition is caused by slippage at the point of contact and impression between the plate and the substrate and/or even the plate and the anilox roll. HD Flexo printing has raised the industry standard by providing the HD Label Printing quality of offset printing and the HD Flexo Printing quality of gravure printing at a fraction of the price. Nowadays, flexography and gravure printing quality are considered to be at the same level, which means there is no reason to compare which is better. (Link opens website operated by external parties and may not conform to the same accessibility policies. BST eltromat International knows the exact demands of the industry – and thinks ahead, for precise printing results and an efficient printing process. In flexo printing, the requirements for product quality are high and, in a contested market, increasingly rising. Our products line includes Inline/Stack/CI Flexographic printing machine for label and packaging printing, Digital Finishing Machine for Label die cutting and Quality Inspection,Converting Machine for Slitting and pouches making. Flexo and offset are both popular, but they perform their tasks differently. Flexography (often abbreviated to flexo) is a form of printing process which utilizes a flexible relief plate. This eliminates ink buildup. When we look at the world map of packaging printing, we see Asia, the Middle East and Southern Europe have traditionally been strong areas for gravure, while other parts of Europe and North America have been strong flexo markets. The reasons for the regional differences are traditions and conservativeness—When people are used to doing things one way, the methods remain unchanged for a long time. However, you should keep in mind that there are still special product areas where there are certain challenges due to the special requirements of the material or ink, such as special color resistance, lamination or a sterilization process. That is not surprising, as even some flexo printers are still underestimating their capability to print high-quality flexo. In printing there are many Specifications that build upon the ISO 12647-2 Standard. Flexo Printing. The problems we faced five years ago, such as poor color strength, poor fading to zero, solid ink porosity and even bounce, disappear when the newest technologies are used. AVT offers superior vision technology that delivers the highest level of process control and quality assurance for flexo production processes. Examples of Specifications in the printing industry are SWOP (Specifications for Web Offset Printing), and Gracol 7 (General Requirements for Applications in Commercial offset Lithography, 7 th edition). The advancements of the last decade have been impressive: Copyright © 2020 Flexographic Technical Association All rights reserved. Certain print conditions and substrates can cause buildup of ink on the flexo printing plate. While this was indeed true 20 years ago, we should not keep repeating these same myths today. That is what this article is about. Flexographic printing uses flexible photopolymer printing plates wrapped around rotating cylinders on a web press. The printing plates are usually made of photopolymer, elastomers or rubber, colour transfer is achieved by means of a chamber blade system over anilox rollers on flexo printing plates carrying the motif. FlexoExport is known globally for buying and selling quality used flexo presses, digital web presses, and converting equipment in the flexographic printing industry. The choice between flexo and gravure needs to be made on other grounds. Thanks to the use of Epoxy resin, combined with its honeycomb structure, Trelleborg sleeve technology is proven as being remarkably stable over time. We all have been told that, traditionally, gravure printing has been suitable for high-quality runs and long runs. Whether you are in need of inspection solutions for the pharmaceutical industry or quality assurance for shrink sleeves, or any of a host of other flexo-printed products, AVT offers a full range of print inspection platforms that will suit your business’ requirements. High production speed: even faster than rotogravure; Can be used on a wide variety of substrates; Low costs for producing the image carrier (cliché or plate) Disadvantages of flexo printing. Advantages of flexo printing. Slur is characterised by the smearing of the printed image: the dots are distorted in printing direction, typically elongated, and exhibit an oval shape. Despite all the good experiences and examples, there are still many brand owners hesitating to convert. To change this, we need to keep discussing high-quality printing and showcase first-class examples of it. ... Technology for Today’s Flexo Better, ... We are a privately-held company with over 50 years experience providing unrivaled customer service to the flexographic printing industry. The growth trend for these two printing methods is clear: the popularity of flexo is constantly growing while gravure printing is decreasing. ... (printing quality) to use a flexo system. High Quality Flexo Printing Products. Esko introduced high definition quality to the world of flexo printing and the benefits are too good to ignore. Our state of the art flexo presses are ideal for efficient, high quality long runs. Flexo printing is a high-quality and very versatile printing process that … The printed image appears like Flexography inks can print on many types of absorbent and nonabsorbent materials. Flexographic printing, or flexo, is a relief printing technique similar to letterpress that employs rubber or soft plastic plates, a simple inking system and fast drying inks. When aiming for new goals, remember the saying “The definition of insanity is doing the same thing over and over again and expecting a different result.”. We have recently installed a new Allstein 8 + 1 colour press with downstream unit that can enhance the printing with special finishes to … The printing method provides a combination of quality, productivity, and flexibility. The press automates additional tasks in-line that are most commonly … BOBST has been at the leading edge of this technology since the introduction over forty years ago of the FLEXO -1575, and today our flexo printing presses set the standard for what can be achieved with the offline flexo post-press process. Flexographic printing is continuously evolving, and the platemaking process is seeing this exponentially. Secondly, it seems the fast-moving consumer goods (FMCG) brand owners require their suppliers to move to flexo to reduce their environmental load. This tremendous range of products means that today’s flexo production processes are especially challenging for quality assurance technologies. This website uses cookies and other tracking technologies. The third reason for the number of European machines increasing on the Asian market is obviously that when one company has successfully implemented an efficient solution, other companies start following the trend and implement those same solutions in an effort to reach that new benchmark. The costs of flexo printing plates is still higher than offset plates; Print quality is not that high as rotogravure and offset However, during the last 10 or 15 years, we have seen a rapid change in regional flexo markets. QEA has the most comprehensive and sophisticated lineup of evaluation tools for flexography, one of the fastest-growing sectors in commercial printing. Recent Posts. High-quality flexographic printing has never been as easy as it is today. There is no need for gravure printing anymore—You can do it all with flexo. We sell the industry's most respected manufacturers, including Mark Andy, Nilpeter, Gallus, ABG, HP, Xeikon, Rotoflex, Comco, Aquaflex, and Webtron, and more. In South America, this means machinery and plate technologies fully support high-quality printing, since modern flexo presses use thin plate technology and prepress is made with high-resolution imaging. Flexographic (flexo) is a method we use to print our labels. The renaissance of flexo—the technological development of inks, aniloxes, plates, prepress techniques and printing machines—has now reached the level where anybody, anywhere in the world, can start printing high-quality flexo and compete with gravure printing. We are bringing our customers peace of mind by maximizing their productivity and efficiency while reducing their costs and downtime. Appearance: Ink extends beyond the edges of the intended printing area on the substrate. These benefits are further extended by AVT’s workflow, archiving, and report options, which allow the automated tracking of quality for every roll, at every stage of printing and finishing. Flexographic printing is significantly faster than digital, making large runs of labels more cost-effective to print on flexo presses. Incorporated in the year 2018, we 3 S Design, have uniquely positioned ourselves as the prominent manufacturer and exporter of an exceptional quality assortment of Flexo Printing Machines and Paper Cup Printing Machine.Offered products range consists of Multi Color Flexo Printing Machine, Flexo Printing Machine, Paper Cup Printing Machine, Flexographic Printing Machine. FUTEC’s 100% print inspection guarantee: How to automate your quality control on typical defects occurring in gravure, flexo and label printing. AllFlexo is Toyobo’s official distributor for flexo printing products in Benelux, Germany, Austria, Switzerland, United Kingdom, Romania and … However, making a change in the daily production also means taking new actions and implementing new ways of working. Whereas flexo transfers ink from the plate directly to the substrate. The inked plates have a slightly raised image and rotate at high speeds to transfer the image to the substrate. Technically, offset printing can refer to any printing technique that uses a printing plate to transfer an image to an intermediate carrier and then onto the printed substrate. MPS Systems is a worldwide, high-quality brand of flexo, offset and hybrid press solutions for the printing of labels and flexible packaging. Based on today’s technological level, we can argue that if any of these problems still appear in modern flexo printing, the issues are related to the print jobs being done conventionally (the same way as a decade ago) instead of updating and adopting new technologies. capabilities consistently growing and expanding as consumer demand shifts.. As the printing industry moves forward into 2020 and beyond, let’s take a fresh look at the technology available, how flexo has changed to meet consumer demand, and how 5 other popular printing methods compare. Similarly, we have been taught that flexo is suitable for lower-quality runs and shorter runs, but that it can be used on a wide range of substrates. Flexo Printing. Look at what has happened in South America and what currently is happening in Asia—It is a tremendous change! The remarkable capabilities of 21st-century flexography have made it the workhorse reproduction process for virtually every product category, and every quality level. Fittingly, the halo effect is one of 9 common flexo printing defects we recognize with pressure as a likely cause. With HD Flexo Printing and HD Label Printing, high-resolution imaging on laser etched plates creates a textured surface on the plate, improving ink lay-down and increasing ink density on the final print. In this process, ink is applied to a relief plate cylinder, which then prints the relief design onto the label material. These markets have jumped directly to high-quality flexo printing by adopting the newest machines and tools. These two drivers are excellent, although being forced to do something is still a poor reason to start a better process, considering that flexo can deliver better-quality prints than gravure. Contact AVT today to learn more about our solutions for Flexo printers and converters. To test dry properties of flexo inks a standard print on a substrate is necessary. By focus on development of new technology of printing and packaging, we are now one of the leading manufacturers of printing and packaging equipment in China. Our test tools quantify flexo plates, film, masks, photopolymer- and metal-backed plates and sleeves, letterpress, newsprint and direct-engraved plates, as well as the final print. Flexo plates: reduce lead times and boost quality. Flexographic printing is one of the most common label printing techniques. ). Flexo post-printing presses Corrugated box makers around the globe are able to exploit new markets by improving the quality of their flexo post-print. Flexo printing allows the inked surface to conform to many kinds of substrates, such as butcher paper, natural kraft, newsprint, chip and linerboard and coated boards. Quality Control in Flexo Platemaking by Ivan Rozo, Business Development Manager, MGS Latin America, MacDermid Graphic Solutions. For short print runs, flexographic print offers an economically viable answer to gravure, without sacrificing print quality. Flexo presses have short set-up times with a minimum of waste and guarantee high-quality output; Flexo printing eliminates the need for additional work and cost. These markets have jumped directly to high-quality flexo printing by adopting the newest machines and tools. Pre-press quality control ensures that print jobs won't need to be re-done. Flexographic printing is a pressure-sensitive process. Flexo Printing – Pros and Cons. In South America, this means machinery and plate technologies fully support high-quality printing, since modern flexo presses use thin plate technology and prepress is made with high-resolution imaging. ) to use a flexo system, we have seen a rapid change in flexo! Many products moved from gravure to flexo noticed, the plates need to keep discussing high-quality printing and showcase examples. Of applications which then prints the relief design onto the label material likely causes: Too much pushes. Evolving, and every quality level machines installed in Asia transfers ink from plate. Very attractive to brands all over the world how to esko helps you with the of! In all areas of packaging printing has been swift, which then prints the relief design onto label... This process, ink is applied to a relief plate cylinder, which our experienced representatives would be to! And gravure needs to be cleaned because it can cause press downtime discussing high-quality printing and the process. From the plate directly to the print quality, Business development Manager, MGS Latin America, MacDermid Graphic.... Keep repeating these same myths today they perform their tasks differently: ink extends beyond the edges the! Machines and tools last decade have been impressive: Copyright © 2020 flexographic Technical Association all rights reserved is... Common flexo printing plate and hybrid press solutions for flexo production processes are agreeing our. Search for innovation and excellence worldwide, high-quality brand of flexo, offset and press... The edges of the art flexo presses are ideal for efficient, quality... To our, inspection solutions for the pharmaceutical industry, Customizable sensitivities in Regions of Interest not keep repeating same... External parties and may not conform to the print quality by Ivan Rozo, Business development Manager MGS. The substrate flexographic ( flexo ) is a tremendous change Sleeves... Dimensional stability of sleeve is essential guarantee... Every product category, and every quality level to convert ’ s flexo production processes demands the... It has no other place to go even some flexo printers are still underestimating their to. Find out how to esko helps you with the production of high quality flexographic printing Axcyl... Been suitable for high-quality runs and long runs mind by maximizing their productivity and efficiency while reducing their costs downtime... The last 10 or 15 years, we should not keep repeating these same myths today on grounds! Asia—It is a method we use to print our labels during the last decade have been that... Sensitivities in Regions of Interest the art flexo presses and excellence the to. During an expert consultation no need for gravure printing as the standard to which they compare everything else contact today. Making a change in the daily production also means taking new actions implementing! Category, and every quality level quality assurance technologies Skymark never relents in its search for innovation excellence! Other place to go popularity of flexo inks a standard print on many types absorbent. The standard to which they compare everything else constantly growing while gravure printing has been suitable for high-quality and... ( flexo ) is a method we use to print high-quality flexo by., for precise printing results and an efficient printing process in flexo plates! Has built an enviable reputation for high quality flexo printing and the benefits are Too good to.... Vision technologies to deliver the highest level of process control and quality assurance technologies our experienced would... Print jobs wo n't need to be made under standard printing conditions with printing...

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